Based upon our observation and client interaction, find out the industry standard with respect to Steam/energy Consumption.
Minutely study the process with respect to:- Sizing & Selection 3.1.Types of Valves & Traps used and to be recommended 3.2.Temperature & Pressure profile at various critical locations. 3.3.Physical measurement of the condensate discharge 3.4.Study & explore the various condensate and Flash Steam Recovery Options
WHY ENERGY AUDIT IS REQUIRED
Many times due to production load we ignore our steam consumption patterns.
Industry standards with respect to steam consumption keeps changing, it is imperative that we always keep one step ahead.
To know exact cost of production and related Steam Consumption.
Rejections due to non – uniform heating and its effects.
To know the exact relation between the production and steam consumption
To find out and improve upon the flash steam and condensate recovery system.
SCOPE OF WORK
Steam Generation
Steam Distribution
Steam Utilization
Condensate Recovery
BENEFITS
Exploration of maximum energy savings.
Study on how to enhance process efficiency by decreasing process downtime
Failure analysis of particular steam component of plant and root cause analysis system.
Involvement of plant team from utility, process for awareness of energy conservation in steam engineering
Energy savings subjected to implementation of recommendations in energy audit report.
Trap Study
Performance evaluation of existing trapping system with respect to process.
Identification and tagging of eac h trap.
Quantification of steam loss
Condensate and Flash Steam Recovery
Study of present Condensate Recovery system.
Quantification of maximum possible recovery of condensate and flash steam.
Identification for the potential for the flash steam generation and Utilization
METHODOLOGY EMPLOYED
We deploy the experienced and expert team with:-
Thermal Imagining Camera
Fuel Gas Analyzer
Compound Pressure Gauge
TDS Meter
PH Meter/Strips
Temperature Gun
Clients for Steam Audit – GOODYEAR, HALDIRAM, OCCL, SARIA IND (first Rice Mill In Haryana), etc