STEAM ENERGY AUDIT

 

WHAT IS STEAM AUDIT

  1. Study the present process in details
  2.  Based upon our observation and client interaction, find out the industry standard with respect to Steam/energy Consumption.
  3. Minutely study the process with respect to:-
     Sizing & Selection
     3.1.Types of Valves & Traps used and to be recommended
     3.2.Temperature & Pressure profile at various critical locations.
    3.3.Physical measurement of the condensate discharge
    3.4.Study & explore the various condensate and Flash Steam Recovery Options

WHY ENERGY AUDIT IS REQUIRED

  • Many times due to production load we ignore our steam consumption patterns.
  • Industry standards with respect to steam consumption keeps changing, it is imperative that we always keep one step ahead.
  •  To know exact cost of production and related  Steam Consumption.
  • Rejections due to non – uniform heating and its effects.
  • To know the exact relation between the production and steam consumption
  • To find out and improve upon the flash steam and condensate recovery system. 

SCOPE OF WORK

  • Steam Generation
  • Steam Distribution
  • Steam Utilization
  • Condensate Recovery

BENEFITS

  • Exploration of maximum energy savings.
  •  Study on how to enhance process efficiency by decreasing process downtime
  • Failure analysis of particular steam component of plant and root cause analysis system.
  •  Involvement of plant team from utility, process for awareness of energy conservation in steam engineering
  •  Energy savings subjected to implementation of recommendations in energy audit report.

Trap Study

  • Performance evaluation of existing trapping system with respect to process.
  • Identification and tagging of eac  h trap.
  • Quantification of steam loss

Condensate and Flash Steam Recovery

  • Study of present Condensate Recovery system.
  • Quantification of maximum possible recovery of condensate and flash steam.
  • Identification for the potential for the flash steam generation and Utilization

METHODOLOGY EMPLOYED

We deploy the experienced and expert team with:-

  •  Thermal Imagining Camera
  • Fuel Gas Analyzer
  • Compound Pressure Gauge
  • TDS Meter
  • PH Meter/Strips
  • Temperature Gun

Clients for Steam Audit – GOODYEAR, HALDIRAM, OCCL, SARIA IND (first Rice Mill In Haryana), etc
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